What is Yokoten?

What is Yokoten?

Yokoten is a Japanese term that can be roughly translated as “across everywhere.” In the Japanese lean system, it is used to mean “best practice sharing.” In short, Yokoten is used to talk about the transfer of lean manufacturing knowledge and practices from one operation to another.

What does STP stand for in lean?

The Segmentation, Targeting and Positioning (STP) Marketing Model.

What are lean terms?

A planning/implementation process that focuses on a few, major, long term, customer focused breakthrough objectives that are critical to a company’s long term success. This process links major objectives with specific support plans throughout the organization. (also referred to as “Strategy Deployment”).

What is go to gemba?

The common phrase ‘Going to Gemba’ represents managers visiting the shop floor to observe, learn and understand what is happening across every level of their business.

What is Hansei concept?

Hansei (反省, “self-reflection”) is a central idea in Japanese culture, meaning to acknowledge one’s own mistake and to pledge improvement.

What are the 5 Whys in lean?

Using the 5 Whys, Lean teams can:

• move past blame.
• think beyond the specific context of a problem.
• identify the underlying cause of a problem.
• identify a sustainable, incremental solution to resolve the issue.

What are the 3 main lean ideas?

The Lean methodology relies on 3 very simple ideas: deliver value from your customer’s perspective. eliminate waste (things that don’t bring value to the end product) continuous improvement.

What are the five S’s 5S of lean?

By implementing a lean 5S system – sort, set in order, shine, standardize, sustain – organizations can create a clean, well ordered, and disciplined work environment.

What is Gemba walk PDF?

A gemba walk checklist is a tool used by management leaders to capture first-hand observations of what is exactly going on at the actual place where work happens. It helps document insights from discussions with employees and serves as a reference tool on how to improve processes and reduce existing waste.

What are the 5 Whys in Lean?

What are the five S’s of lean?

The 5S pillars, Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardize (Seiketsu), and Sustain (Shitsuke), provide a methodology for organizing, cleaning, developing, and sustaining a productive work environment.

What are the 8 types of waste in lean manufacturing Six Sigma?

Here are the 8 Wastes of Lean Manufacturing:

• Transport. The transport waste is defined as any material movement that doesn’t directly support immediate production.
• Inventory.
• Motion.
• Waiting.
• Overproduction.
• Over-processing.
• Defects.
• Unutilized talent.

What are the 8 Wastes of Lean?

What are the Six Sigma steps?

The Six Sigma steps for process improvement, also referred to as DMAIC, are fairly direct and straightforward.

• Define the problem. Craft a problem statement, goal statement, project charter, customer requirement, and process map.
• Measure the current process.
• Analyze the cause of issues.
• Improve the process.
• Control.

What are the 7 lean principles?

The seven Lean principles are:

• Eliminate waste.
• Build quality in.
• Create knowledge.
• Defer commitment.
• Deliver fast.
• Respect people.
• Optimize the whole.

What are the 5 principles of lean?

According to Womack and Jones, there are five key lean principles: value, value stream, flow, pull, and perfection.

What is 5S in PDF?

5S is a philosophy and a way of organizing and managing the workspace and work flow with the intent to improve efficiency by eliminating waste, improving flow and reducing process unreasonableness. It is for improvement of. working environment.

Is 5S a Six Sigma?

Six Sigma has many tools that will work to improve production and efficiency in any type of business. Today, we are going to highlight the 5S tool and why it is so important. The 5S tool is a great system for handling workplace organization.

What is a Gemba Walk checklist?

How do you document a Gemba walk?

11 Steps to an Effective Gemba Walk

1. Prepare the Team.
2. Have a Plan.
3. Follow the Value Stream.
4. Always Focus on Process, Not People.
5. Document Your Observations.
6. Ask Questions.
7. Don’t Suggest Changes During the Walk.
8. Walk in Teams.

What is 5S in Lean?

5S is a cyclical methodology: sort, set in order, shine, standardize, sustain the cycle. This results in continuous improvement.

What are the 5 phases of 5S?

By implementing a lean 5S system – sort, set in order, shine, standardize, sustain – organizations can create a clean, well ordered, and disciplined work environment. Many companies implement only the first three steps, hoping the last two will automatically follow.

What are the 7 wastes in Six Sigma?

According to Lean Six Sigma, the 7 Wastes are Inventory, Motion, Over-Processing, Overproduction, Waiting, Transport, and Defects. We’ll use the bakery example to demonstrate these wastes in practice. Inventory – Pies, cakes, doughnuts, cupcakes, cookies – so much variety and so many of each product.

Why IT is called 6 sigma?

It’s called Six Sigma because the term sigma refers to one standard deviation in a data set. The idea is that six such deviations should occur before the process results in a defect. When a process achieves Six Sigma, it reaches a point where only 3.4 errors per one million process events result in a defect.

What are 6 sigma tools?

Six Sigma tools are defined as the problem-solving tools used to support Six Sigma and other process improvement efforts. The Six Sigma expert uses qualitative and quantitative techniques to drive process improvement.